Virtual Sensor

Manufacturing operations face critical blind spots where the most important quality parameters—composition, purity, efficiency—cannot be measured directly in real-time. Laboratory analyses introduce delays, online analyzers require expensive maintenance, and some variables simply cannot be measured at all.

Virtual sensing transforms existing sensor data into comprehensive process visibility through intelligent modeling. Instead of installing costly hardware, the Orise Virtual Sensor uses current plant data combined with advanced algorithms to estimate critical parameters continuously.
Virtual Sensor delivers what laboratory measurements, rule-based control, and physical inline sensors cannot: continuous quality visibility for unmeasurable parameters with actionable guidance that adapts to process changes. Unlike expensive analyzers that require constant maintenance, Virtual Sensor scales seamlessly across assets while providing real-time insights that traditional methods simply cannot match.